The
contents of this page are
from "ELEMENTS OF FRASCA ROTARY ENGINE DESIGN"*
*Copyright © 1998 by Joseph F. Frasca
ENGINE
STRUCTURE AND OPERATION
A
Frasca Rotary Engine
has a casing and a rotor in the casing.
The
rotor is journaled
to rotate in the casing and has a power output shaft.
A
continuous annular
cavity about the rotor output shaft axis (i.e. rotor axis) is formed by
and between the rotor and casing in the FRE.
The
surfaces forming
the annular cavity are the wave surface on the rotor and the face
surface
on the casing.
There
is a
hollow ring like space formed between the casing and the rotor around
the
power shaft axis.
The
ring's
walls are part casing surface and across from the casing surface, part
rotor surface.
The
casing has
a plurality of circumferential spaced slots which extend radial to the
rotor axis.
A
partition element
is mounted in each slot for pivotal extension into the annular cavity.
The
partition
pivot points are a constant radial distance from the power output
shafts
axis and a circle about said axis which includes the partition pivot
points
is referred to as the pivot circumference.
The
annular cavity
[ i.e. the annular space about the rotor axis formed by and between
rotor
wave surface and the casing face surface ] may have different
orientations
about the pivot circumference in different FRE designs.
This
annular cavity
orientation is indicated by the face surface angle.
The
partitions
form a plurality of spaced VVC in the annular cavity circumferential
the
rotor axis.
A
Volume Varying
Chamber [ i.e. a working chamber] is formed by and between consecutive
partitions in the annular cavity and the cavity walls.
The
high temperature
power generating cycles of the FRE occur in each VVC during its
cyclical
traverse of the annular cavity with rotor rotation.
The
engine rotor
has fuel injectors and intake and exhaust channeling.
The
casing has
intake and exhaust channeling always communicating with their
respective
rotor counterparts.
The
annular cavity
has at least one undulation in volume (i.e. a variation in cross
section
area from one location to another) caused by an undulation [in] the
rotor
wave surface of the cavity and the annular cavity undulation rotates
with
the rotor about the rotor axis.
Each
partition
extends pivotally into the annular cavity through its slot in the
casing's
annular cavity surface; i.e. the face surface.
The
partition
pivotal motion is effected by rotor cams or a rotor cam-spring (or
other
loading means) combination located outside of the annular cavity and
the
high temperature and pressure extremes therein.
Each
partition's
edge(s) shape proximal to the rotor wave surface (i.e. the partitions'
gap edge) conforms with the wave surface shape and never abuts the wave
surface.
There
is always
a gap between a partition's edge at the wave surface and the wave
surface.
With
(rotor rotation)
annular cavity rotation, the rotor cam surface varies each partition's
pivotal extension into the annular cavity so [that each partition ](
it)
remains very close to the rotor wave surface in annular cavity
compression
and combustion regions.
The
VVC volumes'
vary as the annular cavity undulation traverse their fixed positions.
With
the ring's
rotation with the rotor, the rotor's cam mechanisms pivot the partition
into and out of the ring so that they remain close to and maintain a
gap
with the rotor's ring surface (the wave surface).
The
working
chambers (VVC) in the ring therefore vary in volume as the ring moves
by
their casing locations.
Two
cycle engines
have at least one undulation, the combustion undulation, which, with
rotor
rotation, traverses each VVC location causing the VVC's cyclic
variation
in volume.
The
ring's
rotor surface (the wave surface) in a two cycle engine has a variation
in distance from the ring's casing surface (the face surface) called
the
combustion undulation.
The
combustion
undulation, rotating with the rotor, moves by a working chamber's
location
causing its change in volume.
Fixing
our observation
point to the annular cavity, the VVC are seen to rotate while the
cavity
remains fixed.
With
said rotation,
each VVC during its traverse from the beginning to end of a 2-cycle
combustion
undulation communicates first with the high pressure air intake port,
then
a VVC arc distance along (an isolation region) in its traverse, [the
VVC]
is fuel injected.
On
fuel injection,
the VVC's fuel-air mixture is ignited by the flow of combustion
involved
mass through the gap at the partition separating it from its
neighboring
VVC preceding it in annular cavity traverse.
The
pressure of
the combustion involved gases in the VVC, acting on the rotor wave
surface,
drive the rotor in rotation while the VVC with said rotation increases
in volume and continues its traverse of the undulation.
The
arc portion
of an annular cavity combustion undulation from a VVC's fuel injection
to the end of its volume increase is referred to as the cavity's or
combustion
undulation's "combustion region".
FRE
not depending
on auto ignition ( i.e. FRE not operating on a diesel [type] cycle)
have
an ignitor to initiate combustion in the annular cavity; thereafter,
each
VVC's air-fuel mixture is ignited on fuel injection by the flow of
flames
from the VVC preceding it in the combustion region through the ever
present
gap between their common partition and rotor wave surface.
With
further traverse
of the annular cavity, the VVC decreases in volume and while doing so
it
expels its products of combustion to outside the engine via the cavity
undulation's exhaust port in the rotor wave surface.
From
the exhaust
port the combustion products are conveyed by the rotor exhaust
channeling
to casing exhaust channeling to outside the engine.
Continuing
its
annular cavity traverse (combustion undulation traverse), the VVC
arrives
at minimum volume in the annular cavity and thereafter traverses the
cavity
arc necessary to isolate the rotor's exhaust port from the high
pressure
intake port, usually a VVC arc.
After
traverse
of this isolation region, the VVC again communicates with the high
pressure
intake port and begins again the power generating cycle.
The
arc portion
of an annular cavity combustion undulation in which a traversing VVC
decreases
in volume is referred to as the cavity's or combustion undulation's
"exhaust
region".
The
4-cycle version
of the FRE has, in addition to a combustion undulation, a compression
undulation
in its annular cavity.
A
VVC entering
the compression undulation in its traverse of the annular cavity first
increases in volume and while increasing in volume communicates with a
fresh air intake port in the rotor supplied by corresponding casing
channeling.
Then,
on arriving
at maximum volume, the VVC's communication with the rotor's fresh air
intake
port ends and the VVC's volume begins decreasing while the rotor works
to compress its fresh air contents.
Arriving
at minimum
volume in its compression undulation traverse the VVC then enter the
engine
cavity's isolation-injection-ignition region.
The
first part
of the IIIR, the isolation region, assures that VVC fuel injection
occurs
when the VVC is effectively out of the compression undulation.
Beyond
this isolation
region in its annular cavity traverse, the VVC is in the annular cavity
combustion undulation where it functions like a VVC in the 2-cycle
engine
combustion undulation.
Sealing
and wiping
abutments between relatively moving surfaces of the FRE's VVC are not
extant
and are replaced by very small clearances which permit free
unobstructed
relative motion between said surface.
These
clearances
eliminate parts wear, inter-part heat transfer and wiping friction
power
losses.
The
engine wear
and friction power losses eliminated in Frasca Rotary Engine designs
are
replaced with a permitted, albeit, smaller power loss resultant the
mass
flow from the VVC via said clearances.
FRE
with two different
annular cavity profiles are discussed in this manual.
The
engine design
most developed has an annular cavity profile based on the partition
radius
formula: r = a + N, and the second, the CIR engine design, has a
circular
section for an annular cavity profile.
The
CIR engine
design relies on a set of twenty-four, forty-one term expansions to
accurately
determine a VVC's volume at any location in the annular cavity.
Acquisition
of
the coefficients for these expansions using an 8088 PC without NPU took
a full day back when I was doing the basic engineering design work for
the engines; therefore, a fuller development of the CIR engine design
was
ignored.
However,
today
using a reasonably modern PC, it takes less then a minute to generate
those
same expansion coefficients.
The
CIR engine
has the particular attraction of allowing very large engine
displacements
with very small partition displacements < 5 degrees .
Similar
engine
displacements in the first engine type would require partition
displacements
of 20 degrees and greater
Of
course in such
CIR engines, the partitions' inertial loads to the rotor cam surface
will
be very large; however, use of partitions with distal guides should
significantly
reduce this rotor cam load.
The
very low pressure
FRE, with its large tolerances, lower operating temperatures and low
working
pressures should prove an excellent engine systems test bed.
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